World WideThe following information pertains to E-PAC® materialThe information in this table is a summary of each manufacturer's UL certifications. For more comprehensive and up to date information please click on the manufacturer's name to see official UL certifications or visit U.L. at http://www.ul.com This is a "guide" only. Availability and specifications do change... make sure to follow the links below to confirm you have up to date data. Also doube check with U.L. If you're not an extreme technoid, proceed with caution... Material | Raw Material | UL Grade | File Owner | Min/Max Thk (mm) | Density Range | Color | Availabilaity | Arpro FR | 5225 M | HF-2 | JSPI | 6.0 | 30 - 75 | Black | World Wide | Arpro | All Grades | HBF | JSPI | 12.6 | 60 - 140 | Black | World Wide | LB | All Grades | HBF | KANEKA | 8.0- 12.8 | 55 - 70 | Black | World Wide | PP-HF-1 | Epran PP-2 | HF-1 | KANEKA | 3.3 - 13.7 | 50 - 100 | Black | World Wide | PP2-HF-1 | Epran PP-2 | HF-1 | KANEKA | 4.0 | 44 | Black | World Wide | PP2-HF-2 | Epran PP-2 | HF-2 | KANEKA | 4.0 | 44 - 77 | Black | World Wide |
For all listings the min. wall thickness is important. There is no limit above 12.8 (refer to UL-94). Please use this table only for your overview. Listings are subject to change and must be confirmed prior to developing a product.
Thermal propertiesAfter the molding process, the parts are tempered so that the dimensions become constant. Any further temperature influences will not result in contraction, expansion or change of mechanical properties. Extracted from an EPP Manufacturers Data Sheet | Thermal endurance | | - Mechanical changes in properties - above | 110ºC | - Mechanical changes in properties - below | -40ºC | - Change in state - from | 140ºC | - Thermal dissolution | 200ºC | - Ignition point | 315ºC | Thermal expansion factor | | - From -40ºC to 20ºC | 4.2*10?? l/ºC | - From 20ºC - 80ºC | 7.5*10?? l/ºC | i.e. expansion of 1? =100 mm at ?T = 50K | ~0.375 mm | Temperature test 240h / 80ºC + 24h / 20ºC | | Changes in stress at 25% deformation | | - Before | 350 kPa | - After | 375 kPa | Temperature loop test | | 4h / 90ºC + 0.5h / 23ºC + 1.5h / -40ºC | | + 0.5h / 23ºC + 3h /70ºC / 95% humidity | | + 0.5h / 23ºC + 1.5h / -40ºC + 0.5h / 23ºC | | -Permanent deformation | none |
Decomposition productsIf EPP is not completely incinerated, combustible gases such as Ethylene, Ethane, carbon monoxide and Propane may be released.
Epac material is resistant to a wide array of harsh chemicals. The following table lists some of the most common. If you have questions regarding resistance to any agents please contact us.Chemical | Effect | Machine oil | Stable | Gasoline | Swelling | Kerosene | Swelling | Engine oil | Stable | 30% sulfuric acid | Stable | 10% nitric acid | Stable | 10% hydrochloric acid | Stable | 10% sodium hydride | Stable | 10% ammonia water | Stable | Toluene | Swelling | Acetone | Swelling | Ethyl alcohol | Stable | N-heptane | Swelling | Carbon tetrachloride | Swelling | Trichloroethylene | Swelling | Ethyl acetate | Stable | Methylethyl ketone | Swelling | Tetrahydrofuran | Swelling | Formaldehyde | Stable | Benzene | Swelling |
Electrical propertiesEPP has good electrical insulating properties, which ensure that the foam bocks can easily be electrically charged. Consequently, methods are being developed to produce anti-static EPP. There is no noticeable interference between EPP-material and high frequency circuits with square-wave signals of up to 100 MHz. Tests at very high frequencies of >>100 MHz have not yet been conducted. BASF is currently developing anti-static/conductive EPP. Premier is trailing this material. Contact us for more detail. Extracted from an EPP Manufacturers Data Sheet | Dissipation factor tanõ of 1 MHz (PP - injection molding) | <50,000 | Breakdown voltage (PP injection molding) | 500 kV /cm | Surface resistance at 23ºC / 49% re. Humidity - untreated | 10¹¹ up to 10¹² OHM |
Environmental resistanceIn general, EPP is fairly resistant to weathering (light, oxygen, ozone, and humidity). Reactions to light EPP has a good resistance to radiation within wavelengths of visible light. Solar radiation or other sources of light with high concentrations of UV rays embrittle the material and damage the molding surface area. High temperatures can accelerate this oxidization process even more. Resistance to weathering can be improved by applying black carbon dye. Reactions to humidity, water Humidity has no effect on the mechanical properties of EPP. No visible changes were noted after the following temperature-humidity tests were performed: 1) 48h at 50ºC resulting in 98% humidity 2) 24h at 23ºC resulting in 50% humidity 2) During temperature fluctuations, condensation appeared only on the metal cover, not on EPP itself. Direct effects of water Water and EPP do not produce a reaction, but mechanical properties can be affected by it. Extracted from an EPP Manufacturers Data Sheet | Water Absorption | -After 1 day | 0.1 - 0.3 Vol. % | -After 7 days | 0.6% Vol. % | Changes in mechanical properties | After 1 year / 20ºC water - | - A reduction in solidity of | 20% | - A reduction in expansion of | 42% | After 24h in 40ºC water - | - Visible changes none |
The absorption of strong mechanical vibrations such as sound is good. Resonance frequencies were fairly low at approximately 500 Hz. This means that components that are destroyed in vibrations of a higher frequency, are in this case, not in any danger due to the fact that these frequencies are absorbed by EPP
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